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All Project Categories Mezzanine Floors Mezzanine Floors Partitioning Suspended Ceilings

Mezzanine Floor in Taunton

Client: Space Adventurers Soft Play
Value: £65k

The requirement

Our client runs a successful soft play centre in Taunton. Part of the centre is the nursey, which has grown in popularity and earned a great reputation. The client had ran out of space and could not take on any more children despite a full waiting list.

Our solution

The café area in the soft play part of the building adjoins onto the nursery and is all on the ground floor. Our solution was to install a lightweight steel mezzanine floor over the café and seating area. This will maximize the height of the building and gain a whole new play room for the nursery.

The customer already had a staircase in place which was used as a staff entrance into the first floor nursery rooms. This was kept in place and the mezzanine floor was built level with the existing floor.

The mezzanine floor was built as an L-shape around the existing soft play equipment to maximize the square meterage of floor space for the nursery. Careful consideration was made on where the support pillars were to be located below so it did not interfere with the existing café counters.

Building Regulations

There are also other important factors that must be considered when designing a floor and we bring this expertise in our advice of what can and cannot be done. The floor must be submitted for Building Regulation Approval which we do, and this is a legal requirement by law. Steel behaves in strange ways when it gets hot, before melting the steel can twist and as the floor is a fully stressed structure it can collapse and so there are all kinds of rules relating to travel distances and fire protection that must be adhered to.

There is more information about Building Regulations here.

Building the Mezzanine Floor.

A fork lift was used for the installation process as the main beams were extremely heavy. The fork lift allows the main beams to be lifted to the height required whilst the upright support posts are installed.

Once the mezzanine floor was in place a new fire rated partition was built along the leading edge of the mezzanine up to the roof level. This was almost 6m high which meant the installation was completed using a scissor lift and the space was very narrow between the soft play and the partition in some parts.

A 1-hour fire rated suspended ceiling was installed below the mezzanine floor with 1-hour fire rated column encasements fitted and a 1-hour fire rated bulkhead along the exposed front edge and stairwell.

Above the mezzanine floor we installed a new suspended ceiling with new LED lighting on both floors.

Do you want extra space?

Please give us a call or contact us and we can help with any aspect of interior office fit out, along with space planning and design work.

01380 73 88 44

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All Project Categories Dilapidation work Mezzanine Floors Office Refurbishments Suspended Ceilings

Dilapidation Work in Swindon

Client: REPL
Value: £25k

We can carry out Dilapidation work for customers when the customer is required to carry out work by a landlord if they are moving premises, please see our post for more description about what it means by clicking this link.

We carried out quite a major change visually to a worn out factory that looked tired and needed sprucing up. The main elements were a new factory floor, decoration, refurbishment of the offices, and to tidy up the existing mezzanine floor. The existing fire protection on the steel work was not adequate and not fitted correctly, so rather than just paint it, we decided to completely strip it off and install a new fire rated suspended ceiling and a new column encasement system. A quick lick of paint would not have satisfied the fire protection requirements so we decide to do this properly and install all of the correct materials.

Existing Warehouse

The customer has been in the existing building for many years and the unit the occupy is part of the original railway buildings in Swindon, so is probably around 100 years old. As you can see from the photos the the building was quite dilapidated, and this is often referred to as dilapidation work.

Old mezzanine floor

Electrics need sorting!

Wider view

Lots of wires need sorting

Some wires not connected!

Poor fire protection

Poor walls

Toilet to be reduced in size

Toilet block to sort

Kitchen to come out

What was most alarming was the existing fire protection had been carried out by people who clearly did not know what they were doing and there were gaps everywhere, there was no way that the mezzanine floor had adequate protection, so even though the customer just wanted a very basic patch and mend, we took the decision to completely replace everything and do the whole job properly.

Although the photographs do not show it, there was quite a bit of work to completely redecorate the offices at the front of the unit. This included stripping out the kitchen, toilets, stairs, repainting the doors, walls, ceilings and skirting boards.

Construction work

The other constraint that we had is the whole job had to be completed in 3 weeks as a new machine was due to arrive in the unit. The reason why the toilet block had to be halved, was that the new machine was 26 meters long and so it would not quite fit.

Toilet door moved back

Poor state of mezzanine

Steel work being exposed

Exteriors walls bad

Plasterboard stripped out

More stripped

Bottom office demolished

New fire line board bulkhead

Starting wall treatment

Toilet halved

Walls nearly done

Walls nearly done

Our van

Completed Photographs.

We were very pleased with the final results as there was such a difference between what was, and what we achieved in the end. The client was also very pleased with the work as we completed it on time and within budget.

New tea point downstairs

New floor

Office decorated

New ceiling

Toilets redecorated

Our van

Internal doors painted

Finished floor

Fire exit door

New equipment just coming in

View from other direction

Finishing things properly

On top of mezzanine

New fire rated ceiling

Dilapidation Work

As you can see from the photographs, the work is general office refurbishment, and covers all of the things that we would carry out for office interiors. If you have any requirements for dilapidation work that is relevant to offices or warehouses then we would be very pleased to hear from you, as we find this type of work very rewarding, and that is not from a monetary view but seeing the difference between old and new.

Please call 01380 73 88 44, or use the contact us form on our website.

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All Project Categories Mezzanine Floors Mezzanine Floors Office Refurbishments Partitioning Suspended Ceilings

Offices on a Mezzanine Floor

Client: H J Knees of Trowbridge
Value: £45k

We are asked to look at making some office alterations to a new office for HJKnees in Whitehorse Business Park. The customer wanted to fit some new offices on a Mezzanine Floor. At first glance we could see straight away that the work would need extra work to make the project comply with Building Regulations as none of the existing mezzanine floor had any fire protection on it at all.

Mezzanine Floors and Building Regulations.

Our first consideration when considering an office project is Building Regulations, does the existing structure comply?, and whatever we do as far as changing things also has to comply. In each case we consider the Regulations and obtain approval before the work starts, during the work we usually have an inspection carried out before the walls all get closed in, and then a post project inspection.

We can then give the client a proper certificate from a Building Regulations Inspector that certifies the design and our work to confirm that all legal requirements have been met.

Please see our articles on Mezzanine floors and what you need to do with Building Regulations on the News section of this website. Unfortunately the customer has never been aware that their existing floor does not comply, and we do come across this quite a lot, so we are always on the back foot before we even start talking about what they want as the whatever work is done, adequate fire protection, escape routes and distances need to be considered to comply with the law.

The additional problem in this situation is that it is a legal requirement to have a 1 hour fire rated separation between offices and warehouse. The construction of a 1 hour wall is not an issue, often it is the height that is the problem as you have to construct the wall to meet the plasterboard and metal stud work manufactures specifications.

The most expensive parts are the doors and windows, so the plan is always to keep these to a minimum.

Initial site Photographs.

Original upstairs rooms not meeting fire regulations

Another view of old offices

Another view of old offices

Another view of old offices

They stored things next to the offices

They stored things next to the offices

Underneath the mezzanine, hardboard used a potential fire hazard!

Toilets needed doing

None of the mezzanine floor steels protected.

Edge of mezzanine not protected.

As you can see from the above photographs, a general builder has built the offices ontop of a steel mezzanine floor with no fire protection using timber windows and non fire rated materials. The offices look ok but does not comply at all. The whole lot needed to be stripped out and started again. All of the mezzanine floor underneath needed a 1 hour fire rated suspended ceiling, along with column encasement protection (1 hour) and some re-organisation of the access routes with toilets, a small office and warehouse access with some basic security.

Construction Photographs

The other constraint that we had is the whole job had to be completed in 3 weeks as a new machine was due to arrive in the unit. The reason why the toilet block had to be halved, was that the new machine was 26 meters long and so it would not quite fit.

Staircase needed to be scaffolded

Main fire wall plastered ready for decoration

First fix electrics underneath mezzanine

Demolition of existing offices

Timber frame exposed to be removed

Timber frame exposed to be removed

Start of dry lining the walls

Boarding of the main fire wall between the offices and warehouse

Building the frame under the angles steels of the building

Suspended ceiling grid is quite quick to go in.

Construction of the new offices started

Outside walls plaster drying out

Ceiling tile just starting to go in.

Fire rated ceiling going in under mezzanine floor

Underneath of stairs

Windows dry lined around and window boards fitted

Offices starting to take shape

LED panels fitted

More office walls going in

Column encasement system fitted to steel uprights

Offices starting to take shape

Offices starting to take shape

Window boards fitted, insulation for ceiling arrived

Completed column encasement and ceiling tiles fitted.

More fire rated walls downstairs

Mezzanine floor edge protection

You can see the back of the light fitting has a 1 hour smoke hood fitted.

Downstairs work nearly finished

Offices nearly done

Offices nearly done

Offices virtually done

Final Result

We do not have any finished photographs as the customer needed to move in straight away. We kept to the dates that we advised the customer and we did have a couple of snag items to deal with which was not a problem once they were in. The project was inspected by Building Control and a passed certificate was issued to the client, as well as the Health and Safety file. The Health and Safety file included all of the as built drawings, certificates and evidence of emergency lighting and fire detection equipment that acts as a reference binder for the client to use in the future.

We chose demountable partition for the main office upstairs due to the speed of construction and the final finish looking much more modern and professional that a traditional stud and plasterboard wall.

Summary on Demountable Partitioning

  1. Using Demountable Partitioning is very tax efficient as they are seen as movable items and so can be treated differently in writing down allowances in the accounts.
  2. We can also lease Demountable Partitioning as they are movable, this spreads the costs of having the work done as Demountable Partitions always cost more than customers think.
  3. Leasing of demountable partitioning is very tax efficient and Cre8tive can provide illustrations, please contact us for further information.
  4. Most landlords insist on Demountable Partitions being used for offices as it is much easier to take them out should the tenant renting the space leave for any reason. The benefit is that is saves making a huge amount of mess and destruction that would be need with a conventional stud and plasterboard constructed wall.

Questions on Demountable Partitioning?

If you are not sure about anything as well as taking about all kinds of partitioning including Demountable we love to talk about projects and sort out problems and issues with space, please give us a call on 01380 738844

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Office Refurbishment in Milton Keynes

Client: Edwards International
Value: £187k

Office Refurbishment

We were  invited by this customer to have a look at their existing office space as it needed an office refurbishment in Milton Keynes and the customer did not know where to start. They found us on the internet and liked our website as it showed real photos of actual projects rather than nice photo shopped images.

Out of the few that they contact we were the only ones to respond to their enquiry within a day.

When we first visited the client it was very obvious that the while area needed stripping out and starting again. What was surprising, although in reality we are not surprised, was that the existing partitions and mezzanine floor were not fire rated. We recognised the system below the mezzanine as a 50mm wide demountable partition system which has no fire rating at all. None of the exit routes out of the building were 30 minute protected and the mezzanine floor had a suspended ceiling fitted but it was not fire rated. The staff were working in a death trap. If there was any problem in the building then there would be a lot of trouble. The customer specialises in fire detection equipment, so for them to be in a building that was a potential death trap as it was not properly fire protected was nonsense.

Building Regulations

There were three different mezzanine floors installed at various times at different heights, and no paperwork to show that they had been passed Building Regulations, so from a fairly straightforward requirement to refurbish the offices there was a need to look at the whole building, design and specify it properly and get Building Regulation Approval. In the design we had to consider:

  • Fire protection of the mezzanine floors using the correct grade of suspended ceiling tile and support  column encasement
  • Correct design of protected fire exit routes throughout the building, checking of escape distances and signage
  • Full electrical design to suit.
  • New fire rated partitions where needed to meet Building Regulations
  • Supplementary fresh air systems to enclosed offices
  • Changes to air condition systems
  • Heating were needed.

CDM

There was no doubt that we were going to be on site for more than a month, and have more than 5 people on site, the whole project was quite a bit of work and so the work comes under the Construction Design and Management Regulations. The purpose of the regulations is to protect the employee and employer in making sure that a construction project is run safely. If you do not notify the Health and Safety Executive that the project is being carried out and there is a problem then directors of the company where the work is being done can go to jail.

Where do we start?

The first step is to measure everything and take lots of photos to see exactly what has been fitted. The next was to understand from the customer how they wanted to work in the space, so this included some basic functional block drawings identifying where they wanted Sales, Accounts and Technical. Once the broad locations were identified then the detail layouts were carried out identifying voice and data positions, partitioning and ceiling layouts and the work that had to be done on the mezzanine floor. Once the layouts were agreed we had to submit the plans to Building Control and get their approval which we did.

We produced many many drawings. All showing everything that was needed for each trade. Some shown below. The important document was the Building Regulations Approval document that is a legal requirement.

Existing Photographs

The first two photographs below show the immediate and obvious problem. The partitions are 50mm wide demountable and are not fire rated at all. The third photo shows the the vast storage area out the back. The rest just show the general bland and dated look of everywhere needed some tlc.

Stripping out and Construction work

We produced a plan and submitted all of the documents to the local Building Control people who assessed the drawings and arranged for some visits throughout the work. We also employed a Health and Safety Consultant who oversaw the work and kept all of the sub contractors on their toes, and they submitted the F10 to the Health and Safety Executive.

Refurbishment Projects