Tag: mezzanine floor

Categories
All Project Categories Mezzanine Floors

Maximising Warehouse Space with a Storage Mezzanine

Maximising Warehouse Space with a Storage Mezzanine
Finished new mezzanine floor

Client: Henrich Hardware
Value: £6k

A lightweight steel mezzanine floor installation is often the cheapest way to provide additional storage space in a warehouse where you can use the height of the building to create the additional space. The customer in this case had an existing mezzanine floor installation which covered half the industrial unit. This design is not uncommon, and usually the existing mezzanine floor has been built as part of the integral structure of the framework of the unit. You cannot simply bolt on to the existing structure without effecting the loadings and stress designed into the original building so the easiest way to do this is to build an independent structure which is fully designed properly that can slot in the hole that needs to be filled. This is the type of floor we fit, in effect you could pick it up and build it in a carpark and it would be fully stressed and supported.

Building Regulations

There are also other important factors that must be considered when designing a floor and we bring this expertise in our advice of what can and cannot be done. The floor must be submitted for Building Regulation Approval which we do, and this is a legal requirement by law. Steel behaves in strange ways when it gets hot, before melting the steel can twist and as the floor is a fully stressed structure it can collapse and so there are all kinds of rules relating to travel distances and fire protection that must be adhered to.

There is more information about Building Regulations here.

Existing open space.

The primary requirement was to increase the stock storage space. The central staircase would remain, and the new independent floor would sit the other side of the staircase. Access onto the floor would be from the top of the existing staircase. If you look at the photographs the customer had the height of the unit, but not the floor space. So adding a mezzanine floor allows you to increase the floor space and maximize the height of the unit. We had a few issues to sort out as the existing light fittings had to be shortened. We also had to fit some new lights underneath the floor for obvious reasons.

Consideration also had to be taken to make sure there was enough space for the security grills at the front of the building did not interfere with the new floor.

Building the Mezzanine Floor.

As you can see from the photographs below, it is essential a fork lift is used. It allows the main beams to be lifted to the height required fully supported whilst the upright support posts are installed. We also use the forklift to lift up the 38mm thick particle board onto the floor which saves time. Each board panel is then cut to fit and is secured from the underneath of the floor.

Find out more about Mezzanine Floors on our news page.

We have written several articles about Mezzanine Floors, if you click the news / blog tab on the main menu of the website.  Mezzanine Floor installations are also governed by Building Regulations and so approval is needed which we obtained for the client in this project, but every project needs Building Regulation Approval. Sometimes if the floor is small, then fire protection is not required, particularly if the floor is used for storage only. In this project fire protection was not required. However if the customer wants to expand their office space upstairs in the future then the Building Regulation approval would not apply, and the floor would need to be protected as you have people working on the floor and different rules apply. There are also complications with the fire exit as at the moment it empties out into the warehouse. This may have to be enclosed and have direct access outside, so not quite straightforward. If you have any questions about this then please give us a call.

Do you want extra storage space?

Please give us a call and we can help with any aspect of interior office fit out, along with space planning and design work.

01380 73 88 44

Categories
Air Conditioning All Project Categories Mezzanine Floors Office Refurbishments Partitioning Suspended Ceilings Toilet Refurbishment

Office Refurbishment with a Mezzanine Floor in Gloucester

Office Refurbishment with a Mezzanine Floor in Gloucester
New stairs

Client: Scott Law
Value: £160k

Mezzanine Floor installation

Cre8tive Interiors completed an office refurbishment fit out project in Gloucester. The original building consisted of an occupied warehouse with a split level floor and block walls which needed to be converted to offices. We are calling this project a refurbishment project, it involved taking an industrial unit and changing it (refurbishing it?), and then fitting out the inside to provide a complete office space by fitting a mezzanine floor inside. So it is probably a mixture between a refurbishment project and a fit out project.

The offices had to include toilets, reception area, new staircase, kitchen, boardroom and further offices as well as full integration of electrics, data and air conditioning. The project was also run under the Construction Design and Management regulations, so adherence to Health and Safety was paramount. All activities had to have risk assessments carried out as well as method statements for the type of work. Cre8tive was also Principle Contractor for the work, and this meant that there were some things that the client wanted to do within the time frame on site which we managed to do.

Pre-construction Photographs

All of the internal walls, ceilings, toilets and electrics would have to be stripped out including the spiral staircase and small room above it. The two units had a gap inside joining them which would need to be blocked up. The block walls inside would have to be modified. In the end it was easiest just to rip it all out and start again.

Construction Work

The following photographs show the stripping out as well as the construction and finished photographs. The photographs show the sequence of events and all of the work that goes into creating offices over a mezzanine floor. Complete network cabling, power and data, heating and cooling with air conditioning, flooring, external windows, there are many things to manage and get to work properly which is what we do at Cre8tive.

We used demountable partitioning for the offices upstairs and downstairs for a few reasons, the first is that is is easy to reconfigure if you want to change it, and one of the other main benefits is that it can be leased and treated as a ‘moveable item’ as well as the mezzanine floor. The mezzanine floor itself is fully self supporting and not fixed to the fabric of the building so is also ‘demountable’. It could be unbolted and then re bolted in the car park outside if needed.

Why Demountable Partitioning?

  1. Demountable partitioning is tax efficient in that they are seen as movable items and so can be treated differently in writing down allowances in the accounts.
  2. We can also lease Demountable Partitioning as they are movable, this spreads the costs of having the work done as Demountable Partitions always cost more than customers think.
  3. Leasing of demountable partitioning is very tax efficient and Cre8tive can provide illustrations, please contact us for further information.
  4. Most landlords insist on demountable partitions being used for offices as it is much easier to take them out should the tenant renting the space leave for any reason. The benefit is that is saves making a huge amount of mess and destruction that would be need with a conventional stud and plasterboard constructed wall.

Office Refurbishment

This particular project was more complicated that many that we do in that it involved the mezzanine floor. If you need any advice or are thinking of an office refurbishment project please give us a call, we would love to talk to you, on 01380 738844

Categories
All Project Categories Mezzanine Floors Office Refurbishments

Mezzanine Floor Extension Project in Salisbury

Mezzanine Floor Extension Project in Salisbury
Wider view of end elevation

Client: Quality Lifts
Value: £44k

Cre8tive were asked to look at a new mezzanine floor extension for Quality Lift Products based at Whaddon Business Park in Salisbury. The project was really interesting as there were many different things to consider.

As well as working out the office layout and lighting, we helped the client organise a number of things themselves in order to keep costs down to a minimum and in effect only used us for doing the specialist work of dry lining, tape and jointing, demountable partitioning, commercial flooring, suspended ceilings and contract wall covering. A small detail was that inside the lower room, the customer wanted the floor plates sunk into the concrete so maximise the space and so that there were no unsightly bolts sticking up out of the floor. The difficulty with this, is that you cant just cut a hole in a concrete floor, you have to check that the composition will be strong enough to support the weight of the mezzanine and that you do not go down too deep affecting the structure of the floor. Cre8tive obtained some specialist advice before carry out the work. The floor was extremely hard to cut and needed a petrol disc cutter with water cooling to achieve it.

Initial Space

Mezzanine Floor Construction Photographs

Final Photographs

Office Extensions

If you have warehouse space and want to extend your offices then we would be delighted to offer some free advice. We are interiors specialists and not a dedicated mezzanine floor manufacturer, as we just sub contract the steel work out, we do what we always do and use our experience in looking at the inside space to make sure it works for the client. In this case, they did not want the cost of moving the lift and needed more space, and so we advised them that we could build around the problem which they did not think was possible. Over the years we have experienced many problems like this and we can usually come up with a solution.

Please give us a call to discuss any projects on 01380 73 88 44, or email us on the contact form of the website.

Categories
All Project Categories Mezzanine Floors Office Refurbishments Partitioning Suspended Ceilings

Office Expansion in Corsham for Coombe Castle

Office Expansion in Corsham for Coombe Castle

Client: Coombe Castle
Value: £48k

Office Expansion in Corsham

This project consisted of converting a storage unit in to office space in order to provide some much needed office expansion. The project would involve fire protecting a mezzanine floor as this is required by Building Regulations if you have offices above, steel work and a suspended ceiling.  Ventilation had to be put round a chiller and fire sensors had to be installed within the chiller as it could not be moved to fit the fire protected board. Office windows had to be installed to match the rest of the building.

Upstairs needed a complete office fitting, so a suspended ceiling, dry lining the outer walls, decoration of the outer walls,  some fire rated partitioning to create a fire barrier between the offices and warehouse, as well as demountable partitioning within. Full electrical work including CAT2 lighting, 3 compartment perimeter trunking, flooring and new windows were also required. As always we follow our process, so the first step is to understand what the client wants, and then to assess what they have by taking photographs, and drawing everything.

Existing Space Photographs

It is a bit difficult to see from the photos, but essentially we had several areas to deal with. Underneath the mezzanine and on top of it was the main area, but included absolutely everything we do.

Building Regulations

It is crucial to consider Building Regulations when looking at layouts for offices. In particular fire ratings and Building Regulations which is a legal requirement. This particular project needed offices to be fitted on top of a mezzanine floor and so this is why it had to comply to the law.

If you need more information about Building Regulations, we have written a few things here.

Construction and finished photographs.

Office Expansion?

If you have a problem with your existing office space and need it altering as you are running out of space then Cre8tive can help. Please give us a call on 01380 738844.